XCB

Give your delicate instruments, medical kits, or high-end electronics the ultimate structural protection with a premium custom Spine Tray. Built with a reinforced central backbone and rigid side walls, this specialized packaging style offers superior shock absorption and clean product separation without needing tape or staples. Partner with XCustomBox to secure factory-direct wholesale pricing, zero setup fees, and rapid shipping across the United States.

Give your delicate instruments, medical kits, or high-end electronics the ultimate structural protection with a premium custom Spine Tray. Built with a reinforced central backbone and rigid side walls, this specialized packaging style offers superior shock absorption and clean product separation without needing tape or staples. Partner with XCustomBox to secure factory-direct wholesale pricing, zero setup fees, and rapid shipping across the United States.


Know your Custom Boxes

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Dimensions: Custom Shapes & Sizes (Made To Order)

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Print Options: CMYK, PMS, No Print

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Cardstock: 10pt - 48pt cardstock, Brown/white Kraft, Corrugated, Buxboard, Texture & Linen

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Quantity: Sampling (1-5 samples), Actual Order (100-500k units)

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Coatings: Gloss/Matte, Velvet Soft Touch, Aqueous Coating, Holographic

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Print Process: Offset, Digital, Screen

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Extra's: Window Patching, Foiling, Emboss/Deboss, Spot UV

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Proofing: 2D View, 3D View, Physical Sampling (On Demand)

Description

Spine Tray: Heavy-Duty Protective Custom Retail Packaging

The Spine Tray is the premier choice for industries that require flawless organization, maximum structural strength, and zero shifting during transit. By engineering a rigid central spine into the base frame, this container design provides incredible resistance against bending, twisting, and crushing forces. At XCustomBox, we manufacture these heavy-duty packaging trays using premium cardstock and eco-friendly kraft paperboard, ensuring that your delicate tools, retail kits, and luxury goods stay completely locked in place from the warehouse to your buyer’s hands.

Choose a Spine Tray to Organize and Secure Delicate Product Kits

When shipping multi-piece product sets or highly sensitive tools, standard loose boxes can cause items to bump into each other and break. A custom Spine Tray solves this issue instantly with its rigid central backbone and divided compartment layout. This makes it an exceptional, high-end option for medical instruments, cosmetic ampoule sets, electronic components, and luxury sample kits. The firm internal walls act like a natural protective cage, absorbing external impacts and keeping your inventory perfectly separated.

Create a Professional and Trustworthy Unboxing Presentation

The way your packaging looks when it is opened directly affects how customers view your brand value. Because the Spine Tray features clean, interlocking panels that hide all raw cardboard edges, the interior look is entirely smooth and professional. When a client or store manager slides the container open, the heavy-duty layout gives an immediate impression of safety, luxury, and meticulous quality control, making your product feel incredibly valuable and secure.

Enjoy Quick and Glue-Free Assembly Right at Your Packing Stations

You do not need to sacrifice speed for strength on your high-volume fulfillment lines. Even with its reinforced protective frame, the Spine Tray box features smart, pre-scored folding lines that allow your packing crew to lock the panels together by hand in just a few seconds. This intuitive layout requires no messy glues, industrial staples, or sealing tape to stay rigid, helping you keep your daily labor costs low and your packaging speeds running high.

Ship Everything Flat to Drastically Reduce Your Warehouse Storage Space

Storing large quantities of pre-assembled, rigid plastic or foam trays can quickly crowd your packing room floor and spike your monthly warehouse rent. To help keep your workspace clean and budget-friendly, we ship your entire Spine Tray order completely flat-packed in tight, compressed bundles. This smart structural arrangement reduces your raw storage footprint by up to 70%, giving you the freedom to keep a massive amount of ready-to-use packaging inventory right next to your active assembly lines.

Expect Absolute Color Matches Across Your Wholesale Store Rollouts

If your brand supplies items to major national retail networks, hospitals, or online marketplaces, maintaining total packaging uniformity is vital to protecting your market authority. XCustomBox passes every single production run through strict quality check workflows, making sure your printed graphics look perfectly identical from the first box to the last. By cutting out traditional plate charges and setup fees, we help your business keep initial capital investments low while rolling out fresh seasonal designs or corporate updates.

Upgrade Your Supply Chain Protection with XCustomBox Today

Selecting a heavy-duty, highly organized tray container is an important operational choice that directly affects your product delivery safety and your brand presence on the market. Our expert design team is standing by to help you map out a durable, beautifully custom-printed box tailored exactly to your unique item measurements.

Contact our B2B account team today with your product dimensions, material preferences, and target batch sizes. We will provide a complete structural evaluation and a transparent wholesale price quote within 24 hours to help advance your retail packaging project.

SBS C1S
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
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SBS C2S
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
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CCNB
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
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Fully Recycled CCNB
Fully Recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
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Natural Brown Kraft
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Uncoated Unbleached Kraft
Uncoated Unbleached Kraft
Unbleached kraft paper with no coating. Made from a mixture of virgin and recycled paper pulp.
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Clay-coated Kraft Back
Clay-coated Kraft Back
Kraft paper with a coated bleached topside for high-quality print and unbleached bottom side.
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Clay Natural Kraft
Clay Natural Kraft
Kraft paper with an uncoated bleached topside and unbleached bottom side.
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Metallic
Metallic
Specialty paper material featuring a glossy or matte metallic laminated surface.
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Holographic
Holographic
Specialty paper material featuring a glossy or matte holographic laminated surface.
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Textured
Textured
Premium-grade textured paper stock primarily used for wrapping rigid boxes.
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Aqueous Coating
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot UV
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Hot Foil Stamping
Hot Foil Stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold Foil Printing
Cold Foil Printing
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Blind Embossing
Blind Embossing
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Blind Debossing
Blind Debossing
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Registered Embossing
Registered Embossing
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Combination Embossing
Combination Embossing
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Window Patching
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

 

 

How To Prepare Your Custom Packaging Artwork ?
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Accepted Formats: Adobe InDesign, Adobe Photoshop, Adobe Illustrator, Corel Draw

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Artwork Creation:  Layout your artwork on the provided die template and send back to us for proofing. If your product needs a white ink please create a separate layer. Embed your images with a resolution of min 300dpi or provide vector file

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Bleed Margin: Add 0.625" as bleed margin in your file

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Colour Management: Identify PMS colours on file for us to match with PMS - Do not decide colours from pdf file. As they are not compatible with original prints. Update us if you already have a colour sample for us to match

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Fonts: Curve outline the fonts if any special font is used in your file - Any special font used in file to be provided separately

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Page Size: Setup the page size of your artwork to the exact size of your file on a single page. Our team will adjust the artwork canvas and uppings at our end. We recommend to print the final proof on actual size and make a paper dummy to ensure proper sizing of your boxes

 

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