XCB

Streamline your retail setup and fulfillment operation simultaneously with our custom Four Corner Tray — engineered with pre-glued auto-locking corners that pop into position in seconds, a reinforced flat base that distributes product weight evenly, and a fully printable open-top format that functions as shelf-ready packaging the moment it is placed on the retail floor. Built for bakeries, cosmetics brands, food service operators, apparel retailers, and any business that needs a stable, fast-assembly display tray across high-volume production cycles. Partner with XCustomBox for factory-direct wholesale pricing, zero initial tooling fees, and reliable delivery across the United States.

Streamline your retail setup and fulfillment operation simultaneously with our custom Four Corner Tray — engineered with pre-glued auto-locking corners that pop into position in seconds, a reinforced flat base that distributes product weight evenly, and a fully printable open-top format that functions as shelf-ready packaging the moment it is placed on the retail floor. Built for bakeries, cosmetics brands, food service operators, apparel retailers, and any business that needs a stable, fast-assembly display tray across high-volume production cycles. Partner with XCustomBox for factory-direct wholesale pricing, zero initial tooling fees, and reliable delivery across the United States.


Know your Custom Boxes

Dimension Icon
Dimensions: Custom Shapes & Sizes (Made To Order)

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Print Options: CMYK, PMS, No Print

Card Stock Icon
Cardstock: 10pt - 48pt cardstock, Brown/white Kraft, Corrugated, Buxboard, Texture & Linen

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Quantity: Sampling (1-5 samples), Actual Order (100-500k units)

Coating Icon
Coatings: Gloss/Matte, Velvet Soft Touch, Aqueous Coating, Holographic

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Print Process: Offset, Digital, Screen

Extras Process Icon
Extra's: Window Patching, Foiling, Emboss/Deboss, Spot UV

Proofing Process Icon
Proofing: 2D View, 3D View, Physical Sampling (On Demand)

Description

Four Corner Tray: Industrial-Grade Custom Retail Display Packaging

A custom Four Corner Tray is one of the most operationally versatile packaging formats in retail and food service — and when it is engineered correctly, it eliminates assembly friction, maximizes shelf space efficiency, and puts your brand on display without requiring any additional fixtures or merchandising hardware. XCustomBox manufactures four corner trays for bakeries, cosmetics brands, food service operators, apparel retailers, and procurement teams that need structural consistency, precise corner geometry, and print quality that holds up from the warehouse to the shelf.

Why Pre-Glued Corner Engineering Determines Assembly Speed and Structural Performance

A four corner tray that requires manual gluing or tab locking at the location level adds cost, time, and error risk to every setup cycle. XCustomBox engineers every four corner tray with precision pre-glued corners that auto-lock into a fully rigid, load-ready position the moment the tray is opened from flat. Each corner panel is glued under controlled pressure to maintain bond integrity across flat-pack storage, transit compression, and repeated temperature fluctuations.

That engineering precision means your team sets up display trays in seconds without tools, training, or quality checks. At scale across multiple locations or high-volume fulfillment cycles, the time saved per tray compounds into a measurable reduction in setup labor cost per campaign.

Board Caliper Selection Built Around Your Product Weight and Stack Load

Not all four corner trays carry the same product weight or face the same stacking pressure in storage and transit. XCustomBox selects board caliper specifically based on your product dimensions, unit weight, and how your trays are stacked and stored before deployment. SBS board from 10pt to 28pt is available for lighter retail and cosmetics applications where print fidelity and shelf appearance take priority. Corrugated and bux board options are available for food service, beverage, and heavier retail formats where structural load performance under stack weight is the engineering priority.

Every material selection is validated before production sign-off. Your tray holds its geometry, its corner integrity, and its base rigidity across the full distribution and retail lifecycle without bowing or deforming under load.

Shelf-Ready Open-Top Design That Eliminates Merchandising Steps

The open-top format of a four corner tray is not just a structural feature — it is a retail efficiency tool. A properly engineered four corner tray arrives shelf-ready, which means your retail partner places the entire tray directly onto the planogram position without unpacking, repositioning, or additional merchandising steps. XCustomBox engineers tray dimensions to your specific shelf footprint and product configuration so every unit fits cleanly into its retail position from day one.

Full-bleed CMYK and Pantone-matched offset printing across all tray walls and base panels turns every shelf placement into a brand display. Matte or gloss UV coating, soft-touch lamination, and spot foil stamping are available across all order tiers with contractually defined color delta targets.

Scalable MOQ and Procurement for Multi-Location Retail Programs

Brands running product across multiple retail locations need a packaging partner who executes at volume without introducing lead time risk or minimum order thresholds that disrupt campaign planning. XCustomBox supports four corner tray production from 500 to 500,000 units with tiered pricing aligned to your quarterly procurement and campaign calendars. A dedicated account manager owns your program from prototype approval through final delivery, keeping specifications locked and reorders simple across every product launch and seasonal reset.

The ROI Case for a Unified Four Corner Tray Program

Consolidating your four corner tray supply under a single XCustomBox relationship eliminates fragmented vendor overhead, reduces tooling capital expenditure across tray variants, and cuts weeks from your campaign setup timeline through a streamlined reorder process. Clients who standardize under one program consistently report measurable per-unit cost reduction within two production cycles without sacrificing structural performance, print quality, or retail delivery reliability.

Get a Custom Quote for Your Four Corner Tray Order

Ready to put your product on shelf faster and stronger? Contact the XCustomBox B2B team today with your tray dimensions, print specifications, and order volume and we will deliver a complete structural evaluation and transparent wholesale price quote within 24 hours — no obligation, no pressure.

SBS C1S
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
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SBS C2S
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
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CCNB
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
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Fully Recycled CCNB
Fully Recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
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Natural Brown Kraft
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Uncoated Unbleached Kraft
Uncoated Unbleached Kraft
Unbleached kraft paper with no coating. Made from a mixture of virgin and recycled paper pulp.
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Clay-coated Kraft Back
Clay-coated Kraft Back
Kraft paper with a coated bleached topside for high-quality print and unbleached bottom side.
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Clay Natural Kraft
Clay Natural Kraft
Kraft paper with an uncoated bleached topside and unbleached bottom side.
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Metallic
Metallic
Specialty paper material featuring a glossy or matte metallic laminated surface.
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Holographic
Holographic
Specialty paper material featuring a glossy or matte holographic laminated surface.
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Textured
Textured
Premium-grade textured paper stock primarily used for wrapping rigid boxes.
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Aqueous Coating
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot UV
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Hot Foil Stamping
Hot Foil Stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold Foil Printing
Cold Foil Printing
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Blind Embossing
Blind Embossing
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Blind Debossing
Blind Debossing
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Registered Embossing
Registered Embossing
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Combination Embossing
Combination Embossing
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Window Patching
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

 

 

How To Prepare Your Custom Packaging Artwork ?
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Accepted Formats: Adobe InDesign, Adobe Photoshop, Adobe Illustrator, Corel Draw

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Artwork Creation:  Layout your artwork on the provided die template and send back to us for proofing. If your product needs a white ink please create a separate layer. Embed your images with a resolution of min 300dpi or provide vector file

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Bleed Margin: Add 0.625" as bleed margin in your file

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Colour Management: Identify PMS colours on file for us to match with PMS - Do not decide colours from pdf file. As they are not compatible with original prints. Update us if you already have a colour sample for us to match

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Fonts: Curve outline the fonts if any special font is used in your file - Any special font used in file to be provided separately

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Page Size: Setup the page size of your artwork to the exact size of your file on a single page. Our team will adjust the artwork canvas and uppings at our end. We recommend to print the final proof on actual size and make a paper dummy to ensure proper sizing of your boxes

 

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