XCB

Give your high-value items the ultimate protection and style with our custom Double Wall Tuck Top boxes. Built with reinforced, multi-layer side panels and a clean top closing lid, this packaging style offers superior crush resistance without needing glue or tape. Partner with XCustomBox for factory-direct wholesale pricing, zero initial tooling fees, and fast delivery across the United States.

Give your high-value items the ultimate protection and style with our custom Double Wall Tuck Top boxes. Built with reinforced, multi-layer side panels and a clean top closing lid, this packaging style offers superior crush resistance without needing glue or tape. Partner with XCustomBox for factory-direct wholesale pricing, zero initial tooling fees, and fast delivery across the United States.


Know your Custom Boxes

Dimension Icon
Dimensions: Custom Shapes & Sizes (Made To Order)

Print Icon
Print Options: CMYK, PMS, No Print

Card Stock Icon
Cardstock: 10pt - 48pt cardstock, Brown/white Kraft, Corrugated, Buxboard, Texture & Linen

Quantity Icon
Quantity: Sampling (1-5 samples), Actual Order (100-500k units)

Coating Icon
Coatings: Gloss/Matte, Velvet Soft Touch, Aqueous Coating, Holographic

Print Process Icon
Print Process: Offset, Digital, Screen

Extras Process Icon
Extra's: Window Patching, Foiling, Emboss/Deboss, Spot UV

Proofing Process Icon
Proofing: 2D View, 3D View, Physical Sampling (On Demand)

Description

Double Wall Tuck Top: Ultra-Safe Custom Retail Box Packaging

The Double Wall Tuck Top box is the industry standard for brands that need maximum structural strength and a premium unboxing experience. By folding the side panels over to create double-thick cardboard walls, this container style provides incredible defense against bending and crushing. At XCustomBox, we manufacture these heavy-duty folding cartons using premium cardstock and eco-friendly kraft paperboard, ensuring that your items stay completely safe from the warehouse shelf to your customer’s hands.

Choose a Double Wall Tuck Top Box to Protect Heavy or Fragile Goods

When shipping delicate or dense merchandise, standard single-layer boxes can easily sag or dent under pressure. A custom Double Wall Tuck Top container solves this issue instantly with its reinforced multi-layer framework. This makes it a popular, secure choice for heavy glass cosmetic jars, premium electronic gear, vape kits, and luxury jewelry sets. The thick side walls act like a natural protective cushion, absorb external impacts, and keep your inventory perfectly intact.

Create a Premium Unboxing Experience for Your Customers

The way your packaging feels in a buyer’s hands directly affects how they value your brand. Because the Double Wall Tuck Top features interlocking side panels that hide all raw cardboard edges inside the box, the interior looks entirely clean, smooth, and professional. When a customer opens the top tuck lid, the heavy-duty feel of the thick walls gives an immediate impression of luxury and high quality, making your product feel worth every penny.

Enjoy Fast and Tool-Free Assembly Right at Your Packing Stations

You do not need to sacrifice speed for strength on your fulfillment lines. Even with its thick, double-wall security frame, the Double Wall Tuck Top box features smart, pre-scored folding lines that allow your packing crew to lock the panels together by hand in just a few seconds. This intuitive layout requires no messy glues, industrial staples, or sealing tape to stay rigid, helping you keep your daily labor costs low and your fulfillment speeds running high.

Ship Everything Flat to Reclaim Massive Warehouse Storage Space

Storing fully shaped, rigid setup boxes can quickly crowd your packing room floor and spike your monthly overhead costs. To help you manage your logistics budget, we ship your entire Double Wall Tuck Top order completely flat-packed in tight, compressed bundles. This smart structural format drops your raw warehouse storage footprint by up to 70%, allowing you to keep a massive inventory of ready-to-use packaging stock close to your fulfillment stations.

Expect Absolute Color Matches Across Your Wholesale Store Rollouts

If your brand distributes items across major national retail networks or online marketplaces, maintaining total packaging uniformity is vital to protecting your market authority. XCustomBox passes every single production run through strict quality check workflows, making sure your printed graphics look perfectly identical from the first box to the last. By cutting out traditional plate charges and setup fees, we help your business keep initial capital investments low while rolling out fresh seasonal designs.

Upgrade Your Retail Product Defense with XCustomBox Engineering

Selecting a heavy-duty, highly professional folding carton is a critical operational choice that directly affects your product delivery safety and your market presence. Our expert design team is standing by to help you map out a durable, beautifully custom-printed box tailored exactly to your unique item dimensions.

Contact our B2B account team today with your product measurements, material preferences, and target batch sizes. We will provide a complete structural evaluation and a transparent wholesale price quote within 24 hours to help advance your packaging project.

SBS C1S
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
Icon 2
Icon 3
Icon 4
SBS C2S
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
Icon 2
Icon 3
Icon 4
CCNB
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Icon 1
Icon 2
Icon 3
Icon 4
Fully Recycled CCNB
Fully Recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Icon 1
Icon 2
Icon 3
Icon 4
Natural Brown Kraft
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
Icon 1
Icon 2
Icon 3
Icon 4
White Kraft
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
Icon 1
Icon 2
Icon 3
Icon 4
Black Kraft
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
Icon 1
Icon 2
Icon 3
Icon 4
Uncoated Unbleached Kraft
Uncoated Unbleached Kraft
Unbleached kraft paper with no coating. Made from a mixture of virgin and recycled paper pulp.
Icon 2
Icon 3
Icon 4
Clay-coated Kraft Back
Clay-coated Kraft Back
Kraft paper with a coated bleached topside for high-quality print and unbleached bottom side.
Icon 1
Icon 2
Icon 3
Icon 4
Clay Natural Kraft
Clay Natural Kraft
Kraft paper with an uncoated bleached topside and unbleached bottom side.
Icon 1
Icon 2
Icon 3
Icon 4
Metallic
Metallic
Specialty paper material featuring a glossy or matte metallic laminated surface.
Icon 1
Icon 2
Icon 3
Holographic
Holographic
Specialty paper material featuring a glossy or matte holographic laminated surface.
Icon 1
Icon 2
Icon 3
Textured
Textured
Premium-grade textured paper stock primarily used for wrapping rigid boxes.
Icon 2
Icon 3
Icon 4

Aqueous Coating
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot UV
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Hot Foil Stamping
Hot Foil Stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold Foil Printing
Cold Foil Printing
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Blind Embossing
Blind Embossing
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Blind Debossing
Blind Debossing
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Registered Embossing
Registered Embossing
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Combination Embossing
Combination Embossing
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Window Patching
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

 

 

How To Prepare Your Custom Packaging Artwork ?
Format Icon
Accepted Formats: Adobe InDesign, Adobe Photoshop, Adobe Illustrator, Corel Draw

Artwork Icon
Artwork Creation:  Layout your artwork on the provided die template and send back to us for proofing. If your product needs a white ink please create a separate layer. Embed your images with a resolution of min 300dpi or provide vector file

Bleed Icon
Bleed Margin: Add 0.625" as bleed margin in your file

Color Icon
Colour Management: Identify PMS colours on file for us to match with PMS - Do not decide colours from pdf file. As they are not compatible with original prints. Update us if you already have a colour sample for us to match

Font Icon
Fonts: Curve outline the fonts if any special font is used in your file - Any special font used in file to be provided separately

Page Size Icon
Page Size: Setup the page size of your artwork to the exact size of your file on a single page. Our team will adjust the artwork canvas and uppings at our end. We recommend to print the final proof on actual size and make a paper dummy to ensure proper sizing of your boxes

 

To be added