XCB

Speed up your packaging lines and present your products elegantly with our premium custom Four Corner Box trays. Built with four pre-glued corner joints that lay completely flat during shipping, this style pops up into a rigid, open-top storage container in a single motion. Partner with XCustomBox to secure factory-direct wholesale pricing, zero setup fees, and rapid shipping across the United States.

Speed up your packaging lines and present your products elegantly with our premium custom Four Corner Box trays. Built with four pre-glued corner joints that lay completely flat during shipping, this style pops up into a rigid, open-top storage container in a single motion. Partner with XCustomBox to secure factory-direct wholesale pricing, zero setup fees, and rapid shipping across the United States.


Know your Custom Boxes

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Dimensions: Custom Shapes & Sizes (Made To Order)

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Print Options: CMYK, PMS, No Print

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Cardstock: 10pt - 48pt cardstock, Brown/white Kraft, Corrugated, Buxboard, Texture & Linen

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Quantity: Sampling (1-5 samples), Actual Order (100-500k units)

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Coatings: Gloss/Matte, Velvet Soft Touch, Aqueous Coating, Holographic

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Print Process: Offset, Digital, Screen

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Extra's: Window Patching, Foiling, Emboss/Deboss, Spot UV

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Proofing: 2D View, 3D View, Physical Sampling (On Demand)

Description

Four Corner Box: Fast-Assembly Custom Retail Presentation Trays

The Four Corner Box—often referred to as a four-corner tray—is a premier packaging choice for brands that want the strength of a rigid setup box without the expensive shipping and storage overhead. Featuring a flat base surrounded by four pre-folded walls, the corners are pre-glued in our facility so they instantly lock into shape when the tray is expanded. At XCustomBox, we manufacture these highly versatile trays using premium cardstock and eco-friendly kraft paperboard, ensuring a durable build that protects your items perfectly.

Snap Trays Open Instantly to Accelerate Your Packaging Line

When processing high-volume retail orders or running a fast-paced checkout counter, assembling complicated boxes manually can cause frustrating delays. A custom Four Corner Box eliminates this bottleneck completely. Because the four primary folding seams come pre-glued from our production line, your packaging crew does not need to tuck intricate flaps or apply packing tape. They simply pull the opposite walls outward, and the tray instantly snaps into shape, letting you load items and keep fulfillment moving efficiently.

Protect Wide and Flat Products with a Spacious Sturdy Base

Finding a box style that offers a large, unobstructed surface area without bending or sagging under product weight can be difficult. The structural design of the Four Corner Box distributes weight evenly across a flat, wide lower panel, making it an exceptional choice for clothing garments, custom apparel sets, gourmet bakery pastries, flat-screen electronics, and wide board games. The reinforced corners provide strong vertical support, allowing filled trays to be stacked high without buckling.

Use High-Definition Custom Printing to Target Luxury Buyers

Whether you are using this format as an open display tray or pairing it with a clear plastic lid, the large flat surfaces provide a massive canvas for your marketing graphics. We treat every panel of your Four Corner Box as a premium branding tool. Using state-of-the-art printing presses, we apply crisp colors, sharp logos, and detailed product facts across the cardboard surface, helping your merchandise look incredibly polished and high-end on boutique store shelves.

Minimize Wholesale Storage Space with Flat Shipping Bundles

Warehousing hundreds of pre-assembled rigid boxes can quickly take up all your valuable floor space and drive up your monthly operational rent. To help you maintain an organized workspace, we ship your entire Four Corner Box order completely flat-packed in tight, highly compressed bundles. This smart structural arrangement reduces your raw storage footprint by up to 70%, giving you the freedom to keep a massive inventory of ready-to-use packaging right next to your active packing stations.

Expect Absolute Color Matches Across Your National Store Rollouts

If your business distributes product lines across major national retail networks, maintaining a uniform appearance across your packaging is critical to protecting your brand image. XCustomBox passes every single production run through strict quality control workflows, ensuring your printed graphics look perfectly identical from the first box to the last. By cutting out traditional plate charges and setup fees, we help your business keep initial capital investments low while rolling out seasonal variations.

Elevate Your Product Presentation with XCustomBox Today

Selecting a fast-assembling, professional tray container is an important operational choice that directly affects your daily shipping speeds and your shelf presence. Our custom design team is ready to help you configure a durable, beautifully printed box tailored exactly to your unique item measurements.

Contact our B2B account team today with your product dimensions, material preferences, and target batch sizes. We will provide a complete structural evaluation and a transparent wholesale price quote within 24 hours to help advance your retail packaging project.

SBS C1S
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
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SBS C2S
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
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CCNB
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
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Fully Recycled CCNB
Fully Recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
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Natural Brown Kraft
Natural Brown Kraft
Kraft paper made from a mix of virgin and recycled paper pulp, coated on both sides for printing.
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White Kraft
White Kraft
Bleached kraft paper made from a mix of virgin and recycled pulp with coating on both sides for printing.
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Black Kraft
Black Kraft
Black dyed kraft paper made from a mix of virgin and recycled pulp, coated on both sides for printing.
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Uncoated Unbleached Kraft
Uncoated Unbleached Kraft
Unbleached kraft paper with no coating. Made from a mixture of virgin and recycled paper pulp.
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Clay-coated Kraft Back
Clay-coated Kraft Back
Kraft paper with a coated bleached topside for high-quality print and unbleached bottom side.
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Clay Natural Kraft
Clay Natural Kraft
Kraft paper with an uncoated bleached topside and unbleached bottom side.
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Metallic
Metallic
Specialty paper material featuring a glossy or matte metallic laminated surface.
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Holographic
Holographic
Specialty paper material featuring a glossy or matte holographic laminated surface.
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Textured
Textured
Premium-grade textured paper stock primarily used for wrapping rigid boxes.
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Aqueous Coating
Aqueous Coating
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
UV Coating
UV Coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot UV
Spot Gloss UV
UV coating that is applied to a specified area and cured using ultraviolet light.
Soft Touch Coating
Soft Touch Coating
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
Varnish
Varnish
Clear coating applied using the CMYK printing method. Available in gloss, satin, or matte.
Lamination
Lamination
Laminated protective film that adheres to the surface of packaging materials to maximize durability.
Anti-scratch Lamination
Anti-scratch Lamination
Laminated BOPP film that is scratch, scuff, and fingerprint resistant. Cost-effective option.
Soft Touch / Silk Lamination
Soft Touch / Silk Lamination
Soft to the touch lamination similar to peach skin. Available in a satin or matte finish.

Hot Foil Stamping
Hot Foil Stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold Foil Printing
Cold Foil Printing
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Blind Embossing
Blind Embossing
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Blind Debossing
Blind Debossing
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Registered Embossing
Registered Embossing
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Combination Embossing
Combination Embossing
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Window Patching
Window Patching
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.

 

 

How To Prepare Your Custom Packaging Artwork ?
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Accepted Formats: Adobe InDesign, Adobe Photoshop, Adobe Illustrator, Corel Draw

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Artwork Creation:  Layout your artwork on the provided die template and send back to us for proofing. If your product needs a white ink please create a separate layer. Embed your images with a resolution of min 300dpi or provide vector file

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Bleed Margin: Add 0.625" as bleed margin in your file

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Colour Management: Identify PMS colours on file for us to match with PMS - Do not decide colours from pdf file. As they are not compatible with original prints. Update us if you already have a colour sample for us to match

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Fonts: Curve outline the fonts if any special font is used in your file - Any special font used in file to be provided separately

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Page Size: Setup the page size of your artwork to the exact size of your file on a single page. Our team will adjust the artwork canvas and uppings at our end. We recommend to print the final proof on actual size and make a paper dummy to ensure proper sizing of your boxes

 

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