
Custom Printed Burger Boxes
Built for gourmet smash burger joints, diners, food trucks, and ghost kitchens across the USA. Prevent soggy delivery buns and elevate your takeout branding from just 100 boxes.
Why Independent US Burger Joints & Diners Switch to Us
Traditional packaging factories demand 5,000 to 10,000 boxes and charge heavy freight. We built our 100-box program for growing restaurants.
Low 100-Box Minimum
Start with just 100 custom printed burger boxes. Test seasonal specials, limited-time menu drops, or launch your food truck without debt.
Ships Flat, Saves Kitchen Space
Boxes arrive pre-creased and ship flat. 500 boxes stack neatly in a single small carton under your assembly line table.
Free USA Doorstep Delivery
Boxes are bulky, which normally results in expensive dimensional freight bills. We ship 100% free across all 50 US states.
DoorDash Delivery Ready
Engineered steam vents release excess vapor so toasted brioche buns and fries arrive crispy instead of soggy.
Small-Batch Custom Burger Boxes vs. Bulk Industrial Factories
See how our 100-box program compares to standard commercial packaging manufacturers in the US.
| Feature | XCustomBox Small-Batch Program | Bulk Industrial Box Manufacturers |
|---|---|---|
| Minimum Order Quantity (MOQ) | 100 Custom Boxes | 5,000 – 10,000+ Boxes per size |
| USA Shipping Cost | Free Shipping Across All 50 States | Heavy LTL freight / pallet delivery fees |
| Die & Plate Setup Fees | $0 Setup Fees + Free 3D Proof | $250 – $500+ cutting die & plate fees |
| Kitchen Storage Impact | Flat-packed, compact storage | Full pallet required in back-of-house |
| Grease & Moisture Coating | Food-Safe Aqueous / PE Barrier | Extra charge for grease resistance |
US Burger Box Size Guide & Meal Applications
Standard fast-casual dimensions compatible with US commercial food warmers and takeout bags.
| Box Size | Dimensions (L x W x H) | Common Food Application | Vented Options | Minimum Order |
|---|---|---|---|---|
| Small Single | 4.5″ x 4.5″ x 3.0″ | Single smash burgers, chicken tenders, breakfast biscuits, bagel sandwiches | Vented or Solid | 100 Boxes |
| Medium Standard | 5.0″ x 5.0″ x 3.5″ | Standard cheeseburgers, crispy chicken sandwiches, pulled pork buns | Vented or Solid | 100 Boxes |
| Gourmet Stack | 6.0″ x 6.0″ x 4.0″ | Double/triple stack burgers, loaded specialty burgers, large chicken sandwiches | Vented or Solid | 100 Boxes |
| Burger + Fries Combo | 8.0″ x 5.0″ x 3.0″ | Full meal combo: 1 Burger + generous portion of fries or onion rings | Dual Vented | 100 Boxes |
Nationwide USA Delivery & Restaurant Packaging Ecosystem
Supplying custom takeout packaging to independent restaurants, food trucks, and cloud kitchens across all 50 US states.
At a Glance: Custom Burger Box Program
Who it’s for: Burger joints, diners, smokehouses, food trucks, fast-casual franchises, and cloud kitchens seeking low-minimum custom burger boxes in the USA.
Doorstep Delivery Coverage: Free ground shipping to New York, Los Angeles, Chicago, Houston, Dallas, Philadelphia, Miami, Atlanta, Austin, Seattle, Denver, and all 50 US states.
Eco & PFAS Compliance: Certified PFAS-free water-based aqueous coatings meet all packaging standards in California, Washington, New York, and nationwide municipal jurisdictions.
Complete Your Takeout Lineup
Pair your custom burger boxes with matching low-MOQ restaurant supplies (starting at 100 pcs):
Frequently Asked Questions
Everything restaurant owners ask before placing their first 100-box custom burger order.
