Real Packaging Problems.
Engineered Down to 0.5mm Precision.
No generic stock photos or unverified claims. Explore how we calculate flute strength, eliminate shipping breakage, and engineer short-run custom packaging for growing American brands.
High-Speed Auto-Lock Bottom Pie & Tart Box for Commercial Kitchens
Artisanal 9-inch heavy fruit pies caused conventional lock-corner paperboard bottoms to sag during delivery. Kitchen prep staff spent 35–45 seconds per box folding tabs and applying tape during morning rush.
Engineered a pre-glued crash auto-lock bottom in 18pt Food-Grade SBS with poly-coated grease barrier. Bottom snaps into rigid shape in 3.2 seconds with zero tape required.
Structural Specs
CAD Rev 2.4
| Material Grade | 18pt Virgin SBS Paperboard |
| Basis Weight | 350 GSM Food-Grade |
| Coating | Internal PE Grease-Resistant |
| Base Mechanism | 1-2-3 Auto-Lock Crash Bottom |
| Print Process | Soy-Based CMYK GRACoL Offset |
| Prepress Setup | 0.125″ Bleed • CAD Vector Cut |
Zero-Rattle Snug-Fit Corrugated Insert for 9oz Amber Glass Candle Jars
E-commerce direct shipping suffered 4.2% jar breakage rate via UPS Ground. Client used messy bubble wrap pouches that degraded unboxing luxury and resulted in negative customer reviews.
Designed a custom CNC die-cut E-Flute corrugated insert with an exact 0.5mm perimeter jar collar and 12mm bottom shock-absorption riser. Bubble wrap completely eliminated.
Tolerance Specs
ASTM-D4169 Pass
| Outer Box Structure | Tuck-Top Snap-Lock Corrugated |
| Flute Grade | 32 ECT E-Flute (1.5mm wall) |
| Insert Geometry | Circular CNC Die-Cut Collar |
| Shock Elevation | 12mm Suspended Base Void |
| Drop Test Rating | 3-Foot Corner & Face Impact |
| Recyclability | 100% Curbside Paper Recyclable |
Factory-Direct 100 MOQ Magnetic Rigid Box for Independent Skincare Launch
US domestic rigid box makers demanded 1,000–2,500 MOQ with $6,500+ minimum capital investment for magnetic closure boxes. Emerging indie brand only needed 150 units for press gifting and pilot launch.
Produced an ultra-dense 1200 GSM chipboard book-style box with concealed N52 neodymium magnets and soft-touch matte lamination on our factory-direct 100 MOQ short-run line.
Rigid Finish Specs
Boutique Luxury
| Core Construction | 1200 GSM (2mm) Greyboard |
| Outer Wrap | 157 GSM C2S Premium Art Paper |
| Surface Touch | Anti-Scratch Velvet Soft-Touch |
| Magnetic Closure | Dual Concealed Neodymium (N52) |
| Internal Fitment | High-Density Black EVA Foam Insert |
| Foil Stamping | Precision Metallic Copper Foil |
Have a Custom Packaging Challenge? We’ll Engineer the Dieline for Free.
Send us your jar, bottle, or product dimensions. Within 24 hours, our structural engineers will build a 100% Free 360° 3D Unboxing Proof & Vector CAD Dieline before you commit to production.
- ✓100 MOQ Factory Direct: No 1,000-unit supplier lock-in.
- ✓Free Canva Prepress: We convert Canva files into 300 DPI vector dielines for free.
- ✓Fast 8–10 Day Production Turnaround: 12–14 days doorstep delivery across the USA.
Request Your Free 24h 3D Proof
No credit card or upfront deposit required.